{"id":46167,"date":"2026-01-26T22:00:00","date_gmt":"2026-01-26T15:00:00","guid":{"rendered":"https:\/\/thaipropertynews.com\/feeds\/?p=46167"},"modified":"2026-01-26T22:00:00","modified_gmt":"2026-01-26T15:00:00","slug":"jarnistech-qualifies-advanced-hybrid-lamination-process-to-reduce-5g-hardware-bom-costs","status":"publish","type":"post","link":"https:\/\/thaipropertynews.com\/feeds\/?p=46167","title":{"rendered":"JarnisTech Qualifies Advanced Hybrid Lamination Process to Reduce 5G Hardware BOM Costs"},"content":{"rendered":"<p><span class=\"legendSpanClass\"><span class=\"xn-location\">SHENZHEN, China<\/span><\/span>, <span class=\"legendSpanClass\"><span class=\"xn-chron\">Jan. 26, 2026<\/span><\/span> \/PRNewswire\/ &#8212;\u00a0JarnisTech, a specialized PCB manufacturing and assembly provider, today announced the comprehensive qualification of its Hybrid Lamination Solution. This upgraded capability enables the reliable integration of high-frequency materials (such as Rogers or Taconic) with standard FR-4 within a single multilayer board, directly addressing the cost pressures of mass-market 5G infrastructure.<\/p>\n<div class=\"PRN_ImbeddedAssetReference\">\n<p><a href=\"https:\/\/mma.prnasia.com\/media2\/2864175\/JarnisTech_Hybrid_Stack_up_High_Frequency_outer_layers__grey__FR_4_core__green.html\" target=\"_blank\" rel=\"nofollow\"><img decoding=\"async\" src=\"https:\/\/mma.prnasia.com\/media2\/2864175\/JarnisTech_Hybrid_Stack_up_High_Frequency_outer_layers__grey__FR_4_core__green.jpg?p=medium600\" title=\"JarnisTech Hybrid Stack-up: High-Frequency outer layers (grey) on an FR-4 core (green).\" alt=\"JarnisTech Hybrid Stack-up: High-Frequency outer layers (grey) on an FR-4 core (green).\" \/><\/a><br \/><span>JarnisTech Hybrid Stack-up: High-Frequency outer layers (grey) on an FR-4 core (green).<\/span><\/p>\n<\/div>\n<p>By optimizing the ratio of expensive high-speed laminates to standard epoxy glass, the solution allows telecom manufacturers to reduce bare board Bill of Materials (BOM) costs by approximately 30-40% for antenna modules and base stations, without sacrificing RF performance.<\/p>\n<p><b>Overcoming CTE Mismatch in Heterogeneous Stacks<\/b><\/p>\n<p>Hybrid construction has historically faced yield challenges due to the Coefficient of Thermal Expansion (CTE) mismatch between advanced low-loss materials (often PTFE-based) and standard FR-4.<\/p>\n<p>JarnisTech&#8217;s approach mitigates these risks through a proprietary &#8220;Dynamic Pressure Profiling&#8221; technique. By strictly controlling thermal ramp-up rates and pressure dwell times, the process synchronizes the curing behavior of disparate materials, preventing common defects such as delamination and registration shift.<\/p>\n<p>&#8220;The primary obstacle in hybrid manufacturing is managing the rheology difference between high-frequency resins and standard epoxies,&#8221; said <span class=\"xn-person\">Jason Chen<\/span>, Technical Director at JarnisTech. &#8220;Through predictive scaling factors and optimized lamination cycles, we can now bond these dissimilar materials while maintaining the strict flatness requirements needed for high-density BGA assembly.&#8221;<\/p>\n<p><b>Key Technical Validations:<\/b><\/p>\n<ul type=\"disc\">\n<li>Enhanced Adhesion: Implementation of plasma surface treatment to activate the inert surface of PTFE materials prior to bonding, ensuring structural integrity under thermal stress.<\/li>\n<li>Advanced Layer Alignment: Utilization of non-linear scaling compensation (X-ray optimization) to achieve high-precision layer-to-layer registration, critical for the high-density interconnects in 5G AAUs.<\/li>\n<li>Signal Integrity: Verified impedance control tolerance of \u00b18% on hybrid interfaces, ensuring minimal insertion loss at material transitions.<\/li>\n<\/ul>\n<p><b>Optimizing Design for Cost and Performance<\/b><\/p>\n<p>This capability provides a tangible competitive advantage for telecom OEMs. It allows designers to isolate expensive materials solely for critical RF signal layers while utilizing cost-effective FR-4 for power, ground, and digital control layers.<\/p>\n<p>JarnisTech is now accepting technical inquiries for hybrid design reviews. The company offers complimentary DFM (Design for Manufacturing) analysis to assist clients in converting fully high-frequency designs into cost-optimized hybrid structures.<\/p>\n<p><b>About JarnisTech<\/b><\/p>\n<p>JarnisTech, founded in 2002, has grown to become one of <span class=\"xn-location\">China&#8217;s<\/span> largest and most experienced PCB manufacturers. With over two decades of experience in the development, manufacturing, assembly, and testing of custom printed circuit boards, we can now offer a full range of services, including rapid PCB prototyping, circuit board manufacturing, PCB assembly, and component sourcing, all at a guaranteed quality and cost-effective price.<\/p>\n<p>Contact for the press<br \/>Cyndi Xiong<br \/>Marketing manager<br \/>JarnisTech<br \/>Phone: +86 135 3094 7255<br \/>Email: <a href=\"mailto:sales@jarnistech.com\" target=\"_blank\" rel=\"nofollow\">sales@jarnistech.com<\/a>\u00a0<\/p>\n<p>Learn more at\u00a0<a href=\"https:\/\/www.jarnistech.com\/\" target=\"_blank\" rel=\"nofollow\">www.jarnistech.com<\/a><\/p>\n<div class=\"PRN_ImbeddedAssetReference\">  <\/div>","protected":false},"excerpt":{"rendered":"<p><!-- wp:html --><\/p>\n<p><span class=\"legendSpanClass\"><span class=\"xn-location\">SHENZHEN, China<\/span><\/span>, <span class=\"legendSpanClass\"><span class=\"xn-chron\">Jan. 26, 2026<\/span><\/span> \/PRNewswire\/ &#8212;\u00a0JarnisTech, a specialized PCB manufacturing and assembly provider, today announced the comprehensive qualification of its Hybrid Lamination Solution. This upgraded capability enables the reliable integration of high-frequency materials (such as Rogers or Taconic) with standard FR-4 within a single multilayer board, directly addressing the cost pressures of mass-market 5G infrastructure.<\/p>\n<div class=\"PRN_ImbeddedAssetReference\">\n<p><a href=\"https:\/\/mma.prnasia.com\/media2\/2864175\/JarnisTech_Hybrid_Stack_up_High_Frequency_outer_layers__grey__FR_4_core__green.html\" target=\"_blank\" rel=\"nofollow\"><img decoding=\"async\" src=\"https:\/\/mma.prnasia.com\/media2\/2864175\/JarnisTech_Hybrid_Stack_up_High_Frequency_outer_layers__grey__FR_4_core__green.jpg?p=medium600\" title=\"JarnisTech Hybrid Stack-up: High-Frequency outer layers (grey) on an FR-4 core (green).\" alt=\"JarnisTech Hybrid Stack-up: High-Frequency outer layers (grey) on an FR-4 core (green).\" \/><\/a><br \/><span>JarnisTech Hybrid Stack-up: High-Frequency outer layers (grey) on an FR-4 core (green).<\/span><\/p>\n<\/div>\n<p>By optimizing the ratio of expensive high-speed laminates to standard epoxy glass, the solution allows telecom manufacturers to reduce bare board Bill of Materials (BOM) costs by approximately 30-40% for antenna modules and base stations, without sacrificing RF performance.<\/p>\n<p><b>Overcoming CTE Mismatch in Heterogeneous Stacks<\/b><\/p>\n<p>Hybrid construction has historically faced yield challenges due to the Coefficient of Thermal Expansion (CTE) mismatch between advanced low-loss materials (often PTFE-based) and standard FR-4.<\/p>\n<p>JarnisTech&#8217;s approach mitigates these risks through a proprietary &#8220;Dynamic Pressure Profiling&#8221; technique. By strictly controlling thermal ramp-up rates and pressure dwell times, the process synchronizes the curing behavior of disparate materials, preventing common defects such as delamination and registration shift.<\/p>\n<p>&#8220;The primary obstacle in hybrid manufacturing is managing the rheology difference between high-frequency resins and standard epoxies,&#8221; said <span class=\"xn-person\">Jason Chen<\/span>, Technical Director at JarnisTech. &#8220;Through predictive scaling factors and optimized lamination cycles, we can now bond these dissimilar materials while maintaining the strict flatness requirements needed for high-density BGA assembly.&#8221;<\/p>\n<p><b>Key Technical Validations:<\/b><\/p>\n<ul type=\"disc\">\n<li>Enhanced Adhesion: Implementation of plasma surface treatment to activate the inert surface of PTFE materials prior to bonding, ensuring structural integrity under thermal stress.<\/li>\n<li>Advanced Layer Alignment: Utilization of non-linear scaling compensation (X-ray optimization) to achieve high-precision layer-to-layer registration, critical for the high-density interconnects in 5G AAUs.<\/li>\n<li>Signal Integrity: Verified impedance control tolerance of \u00b18% on hybrid interfaces, ensuring minimal insertion loss at material transitions.<\/li>\n<\/ul>\n<p><b>Optimizing Design for Cost and Performance<\/b><\/p>\n<p>This capability provides a tangible competitive advantage for telecom OEMs. It allows designers to isolate expensive materials solely for critical RF signal layers while utilizing cost-effective FR-4 for power, ground, and digital control layers.<\/p>\n<p>JarnisTech is now accepting technical inquiries for hybrid design reviews. The company offers complimentary DFM (Design for Manufacturing) analysis to assist clients in converting fully high-frequency designs into cost-optimized hybrid structures.<\/p>\n<p><b>About JarnisTech<\/b><\/p>\n<p>JarnisTech, founded in 2002, has grown to become one of <span class=\"xn-location\">China&#8217;s<\/span> largest and most experienced PCB manufacturers. With over two decades of experience in the development, manufacturing, assembly, and testing of custom printed circuit boards, we can now offer a full range of services, including rapid PCB prototyping, circuit board manufacturing, PCB assembly, and component sourcing, all at a guaranteed quality and cost-effective price.<\/p>\n<p>Contact for the press<br \/>Cyndi Xiong<br \/>Marketing manager<br \/>JarnisTech<br \/>Phone: +86 135 3094 7255<br \/>Email: <a href=\"mailto:sales@jarnistech.com\" target=\"_blank\" rel=\"nofollow\">sales@jarnistech.com<\/a>\u00a0<\/p>\n<p>Learn more at\u00a0<a href=\"https:\/\/www.jarnistech.com\/\" target=\"_blank\" rel=\"nofollow\">www.jarnistech.com<\/a><\/p>\n<div class=\"PRN_ImbeddedAssetReference\">  <\/div>\n<p><!-- \/wp:html --><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"rop_custom_images_group":[],"rop_custom_messages_group":[],"rop_publish_now":"initial","rop_publish_now_accounts":[],"rop_publish_now_history":[],"rop_publish_now_status":"pending","footnotes":""},"categories":[1],"tags":[],"class_list":["post-46167","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"_links":{"self":[{"href":"https:\/\/thaipropertynews.com\/feeds\/index.php?rest_route=\/wp\/v2\/posts\/46167","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/thaipropertynews.com\/feeds\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/thaipropertynews.com\/feeds\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/thaipropertynews.com\/feeds\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/thaipropertynews.com\/feeds\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=46167"}],"version-history":[{"count":0,"href":"https:\/\/thaipropertynews.com\/feeds\/index.php?rest_route=\/wp\/v2\/posts\/46167\/revisions"}],"wp:attachment":[{"href":"https:\/\/thaipropertynews.com\/feeds\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=46167"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/thaipropertynews.com\/feeds\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=46167"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/thaipropertynews.com\/feeds\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=46167"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}